Industries/Manufacturing

Industrial · Hardened · Factory-Ready

Manufacturing IT &
Network Services.

A factory floor where the WiFi reaches every aisle and every scanner stays connected, fibre between buildings that handles the next ten years of growth, and CCTV that survives the dust, heat and vibration of an actual industrial environment. CoreComms designs and installs IT and network infrastructure for manufacturing sites across the North West and West Yorkshire. Trafford Park, Aire Valley, Speke Industrial Estate and the wider industrial belt.

WHAT WE DELIVER

Industrial-Grade Networking & Security for Manufacturing.

Manufacturing IT is its own discipline. The kit you'd pick for a corporate office is wrong for a 10-metre-ceiling warehouse, the install you'd run in a quiet 9-to-5 environment can't disrupt a 24/7 production schedule, and the cabling that survives a soft furnishing fit-out won't last six months in an environment with forklifts.

We've built our manufacturing practice around the realities:

Industrial-grade WiFi access points rated for the temperature, humidity, dust and vibration of factory floors
Cable runs in armoured containment that survives forklift contact and accidental impact
Fibre between buildings on dense campus sites: single-mode for inter-building, multi-mode inside the comms room
CCTV designed for production-line, perimeter, and yard environments
Installs scheduled around production shifts, not against them

The team has fifty-plus years of combined experience and we work with manufacturers across the region, light industrial units in Trafford Park, distribution centres on Speke Industrial Estate, food production in Cheshire, fabrication and engineering across Aire Valley and Greater Manchester.

WAREHOUSE WIFI

Factory & Warehouse WiFi.

Manufacturing WiFi has a higher bar than office WiFi. Coverage that's solid in an empty building needs to hold up once production is running, racking is loaded and forklifts are moving stock.

Three things our survey-led design gets right:

1The right kit. Industrial-grade access points built for production environments
2The right placement. APs positioned for aisle coverage at height, not just floor coverage
3The right density. Sized for real barcode-scanner and forklift-tablet traffic load
All built around a proper site survey.

Outdoor APs

Outdoor and yard environments, vehicle yards, trailer parks, external storage areas. Need IP-rated access points (typically IP67) mounted on poles or building exteriors. Ubiquiti UAP-Outdoor, Cisco IW-series, Aruba 500-series outdoor depending on the operating temperature range and antenna pattern needed.

Hardened Enclosures

Inside the production environment we typically deploy industrial-grade access points (Ubiquiti UAP-Industrial or equivalent) in IP-rated enclosures rated for the dust, washdown or chemical exposure the area sees. Mounting to structure rather than ceiling tiles. Power-over-Ethernet so a single Cat 6 cable handles both data and power without separate plug sockets.

Site-Wide Mesh

Across multi-building manufacturing campuses, we design site-wide mesh covering production, warehousing, offices, yards and accommodation block in a single roaming network. Workers and forklift tablets stay connected as they move between zones; the IT team get one management plane rather than three.

For deeper detail on the underlying methodology see our business WiFi page , manufacturing-specific WiFi inherits the same design principles, with industrial hardware on top.

Planning a project for your sector? Let's scope it.

CCTV

Industrial CCTV.

Production lines, loading docks, vehicle yards, perimeter fencing, accommodation block external, manufacturing CCTV scope is wide and varied, and the cameras need to survive an environment more demanding than a typical office.

IP Cameras

High-resolution IP cameras (Hikvision, Hanwha, Axis) with PoE+ power, vandal-resistant housings where access is possible, and recording to a centrally-managed NVR with retention aligned to your operational and insurance requirements. Multi-camera coverage of loading docks for despatch dispute resolution. Production-line cameras for QA review.

Thermal Cameras

For perimeter surveillance, fire risk in dust-heavy environments, and any zone where intruder detection at distance matters. Thermal cameras detect human-sized targets in zero-light conditions and can be paired with analytics for line-crossing and intrusion alerts.

Perimeter Surveillance

Wide-area cameras on poles, optionally with PTZ for active monitoring, designed against the fence line and access points. Integrated with intruder alarm where the site has a manned response or monitored alarm contract.
FIBRE

Fibre Cabling for Manufacturing.

Manufacturing campuses commonly have multiple buildings. Production hall, warehouse, offices, plant rooms, that all need to be on a single network. Copper between buildings is asking for trouble (lightning, ground potential differences, EMI). Fibre is the right answer.

We design and install:

Single-mode fibre between buildings (long-distance links, future-proof)
Multi-mode fibre inside comms rooms and between adjacent buildings
Direct-burial armoured fibre where the route runs underground
Aerial fibre on existing poles or building runs where overhead is appropriate
FOSC enclosures, fusion-spliced terminations, OTDR-tested and certified

See our fibre services page for the full fibre methodology.

OT / IT

OT/IT Convergence Considerations.

The line between Operational Technology (OT). Programmable logic controllers, SCADA, manufacturing execution systems, sensor networks, and Information Technology (IT) is increasingly blurred. Modern factories want production data flowing into ERP, dashboards on the office wall, predictive maintenance from sensor telemetry. The convergence is useful; the security risk is real.

We design networks with OT/IT convergence in mind:

1Strict VLAN segregation between production OT, business IT and guest networks
2Industrial firewalls (Fortinet, Cisco IE-series) at the OT/IT boundary with allow-list rules
3Read-only data flow from OT to IT where the use case is monitoring rather than control
4Patch management strategy that respects OT system constraints (you can't reboot a PLC mid-shift)
5Backup and disaster recovery for OT data that often isn't on the IT team's radar
We don't replace your OT vendor's systems integrator. We design the network around them and provide the IT-side governance.

Want a sector-specific quote? Talk to an engineer.

PRODUCTION-FLOOR

Production-Floor Comms.

Beyond WiFi and cabling, manufacturing sites typically need:

DECT phone systems for warehouse and production-floor staff who can't carry a desk phone
IP intercoms at gates, loading docks and access-controlled doors
PA systems for shift announcements, fire-alarm integration, evacuation
Scanner and tablet integration with WMS and ERP platforms
Tannoy-style paging for safety announcements

We design the comms layer alongside the network layer rather than as an afterthought, and integrate with your existing telephony platform. See data cabling for the structured cabling that underpins all of it.

SECTORS

Industries We Serve.

Within manufacturing, we work across:

Light industrial

packaging, assembly, small-parts manufacturing

Heavy industrial

fabrication, engineering, plant manufacturing

Food production

washdown environments, cold chain, FSC compliance

Distribution and logistics

warehouse fit-out, conveyor integration, despatch

Pharmaceutical and healthcare manufacturing

clean room aware, validated environments

The team has worked across most of these in some form. Specific case studies and references are available on request.

MANUFACTURING IT FAQS

Manufacturing IT FAQs.

Book a Manufacturing Site Visit.

Tell us the postcode, site size, and a sentence on what you're trying to fix or build. We'll book a no-charge site visit, walk the floor with you, and quote properly afterwards.

hello@core-comms.co.uk

Same working day response · Free site survey · Fixed-price quote